Powder Coating FD Plenum ???

Started by shaunwil, August 28, 2005, 04:47:51 PM

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interloper393

Kewl!! im game lol how did u smooth it all off then?
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shaunwil

The old fashioned way ! I filed off the front joint seam, then used a workmate mouse and a die-grinder to get to all the flatish surfaces, then the rest by hand, working from 80 grit to 1200 grit. Takes forever ! Just so many areas that feel imposible to reach. The powder coat is quite thick, so it covers up most of the rough area, but to get the shiney finish it had to be really smooth.

Shaun
1994 White FD with A-spec GT3574R - 358bhp at the hubs at 0.9bar :3gears-lh
2003 Mondeo 2lt 130ps Diesel Estate Daily :driving

sdminus

Shaun i like very much ... Top job son

Scott

interloper393

Nice one give me your address and ill send all my bits for smoothing :)
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shaunwil

er, i\'ll let your remove you fingers, lol. Just not a nice job, unless i used the wrong tools !

Shaun
1994 White FD with A-spec GT3574R - 358bhp at the hubs at 0.9bar :3gears-lh
2003 Mondeo 2lt 130ps Diesel Estate Daily :driving

interloper393

:spank use a dremel multi tool and the wee grinder bit  :chat
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shaunwil

i used the die grinder bit on a dremel type tool, does help speed job up, but there are alot of spaces that are impossible to reach !

Plus i ran out of sanding wheels

Shaun
1994 White FD with A-spec GT3574R - 358bhp at the hubs at 0.9bar :3gears-lh
2003 Mondeo 2lt 130ps Diesel Estate Daily :driving

interloper393

hehe just bought me a 26 piece polishing kit fae the polishing shop lol.. used them a fair bit, might giv it a go :)
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Paul-Tll

All this dremell stuff, All I did on my  Plenum, Y pipe,  X over pipe, and thermastat housing was Wet and dry emery cloth some files and some
Ice lolly sticks :rollin
Ive  damaged fingers prob. for the rest of my life and lungs full
of ally dust but was worth it) :rolleyes:
Paul..
The- \'RED KNIGHT\'-sport

92 R1

shaunwil

It just seems to take forever. lol

Shaun
1994 White FD with A-spec GT3574R - 358bhp at the hubs at 0.9bar :3gears-lh
2003 Mondeo 2lt 130ps Diesel Estate Daily :driving

shaunwil

Just thought i\'d post an update on the powder coating. Just got my 2nd hand throttle body and alternater back. The alternater is back together :), just needs to go back on the car ! The throttle body may take more time :eek



Come out really nice !

Shaun
1994 White FD with A-spec GT3574R - 358bhp at the hubs at 0.9bar :3gears-lh
2003 Mondeo 2lt 130ps Diesel Estate Daily :driving

sdminus

Be cool to see how it looks on the car. Good work Shaun

Scott

gmogle

This has to be the best simple mod that totally transforms the engine section in the car.

What an amazing idea Shaun and congrats on yours. It should look amazing.

Brake Calipers next ?!!!!?

Gareth

shaunwil

Well i\'ve got it back in the car, got a slight scuff and the damn thing isn\'t charging :( so need to take it back out. I\'ll take a photo before i take it out, amazing the difference it makes in the engine bay. Its making the water pump look scruffy now :p

Shaun
1994 White FD with A-spec GT3574R - 358bhp at the hubs at 0.9bar :3gears-lh
2003 Mondeo 2lt 130ps Diesel Estate Daily :driving

sdminus

check the output voltage shaun. should be about 14 V Also is the plug in tight

Scott