boot install finished after 3 months

Started by richard cash, September 29, 2006, 04:07:31 PM

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richard cash

really cracked on with it this week ready for japfest II. Finally got it done after countless hours of fibreglassing, sanding, shaping, reshaping, fitting, refitting and finally painting yesterday.








interloper393

Oooo nice m8, looks smart as fook lol.. have you any pics of the process up to it? i.e the building of it :) love doing stuff like this.. realy rewarding.. thumbs up..
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D2BBA

Looking great fella!

Pat on the back for you.  One of the best installs yet, and home made too!

Chris:)
RX7 FD3S RE Amemiya AC037 - Gone but not forgotton!  

Porsche 911 (964) C4 - Aircooled weekend fun!

Golf GT 170 (MKV) - Das verks mobile!

shaunwil

Awesome build, Done a little bit of fibreglassing on door pods and its a huge process to get something remotely near that quality !!!

Shaun
1994 White FD with A-spec GT3574R - 358bhp at the hubs at 0.9bar :3gears-lh
2003 Mondeo 2lt 130ps Diesel Estate Daily :driving

pete sparrow


LRP

wow im in progress and fibre glassing takes ages!!!!
complete wankel :god

mikeyh

very very nice set up m8

mines next is it???????????

lol

richard cash

hey mikey, i dont mind helping folks out but your, the other end of the world to me, lol. Im down in sunny, although not at the moment, Devon.

Anyway, heres some more details including some progress pics:

The install took me several months, as mentioned. Cost about £60 in total to make the surround so its not expensive but it is a long process. Id estimate that things needed doing on average about 5-8times to get a decent fit for everything. the most difficult part was getting the black mould around the wiper mechanism on the bootlid to clear the fibreglass, this took literally 10 or so hours just to get this right so it would shut. In total id say about 100hours went into this but i kept changing the style slightly as the install was progressing. heres some pics:

firstly i used expending foam to get a shape



mikeyh

very nice m8
does look like hard work think ill stick to simple installs

Iain C


interloper393

did you do the whole thing in the boot? lol.. or did you just refit afterwards bud.. was wondering how they got the bloody shapes when the do things like this lol expanding foam!! bloody great idear lol.. i tryed using carboard.. didnt go to well lol.. but iv got meters n meters of the fiber glass cloth material so im gunna try your way and make something wonderfull :)

cheers bud, any tips of the trade that a help me ?
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prince_of_tokyo




WAS;
1994 FD3 Type R-II
all TRUST/GREDDY prepared
T78 blower
big street port
500bhp
one happy driver... :yes

NOW;
Porsche 996 C4 CAB

shaunwil

Wow, ive always expanded fabric over risers and then covered it in fibreglass resin to start the shape off.

Good place to readup on is http://www.talkaudio.co.uk/ in the forums.

Very interesting.

Shaun
1994 White FD with A-spec GT3574R - 358bhp at the hubs at 0.9bar :3gears-lh
2003 Mondeo 2lt 130ps Diesel Estate Daily :driving

shafster

nice one mate. saw yours at japfest today, looked tidy :)

gadj

That is an awsome looking install - rest of the inside from what I can see looks pretty smart as well. Colour works really well. Great job.