Mazda Rotary Club

Cars by Model Type => 3rd generation RX-7's => Topic started by: rx7ali on January 03, 2012, 07:37:40 AM

Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 03, 2012, 07:37:40 AM
Apologies for those who have seen this already on FDUK / DW but thought i\'d bang all my thread updates on here too so to get some more exposure :D
 
With the new year quickly aproaching I thought I\'d start a new build thread for 2012 to cover the progress of the car and the progress of my Drifting.
A month ago I was selected on a Santa Pod audition day to joing the Drift Taxi team. Meaning that from March 2012 onwards I will be atending all of the large car shows and taking part in teh Drift Demo\'s for general public.
Good news for getting loads of seat time and getting to show off in front of 1000\'s of people :thumbsup:
Over the next couple of month\'s i\'ll be making various upgrades to the car. Some to add reliability, some hadling and some just to resolve anoying problem\'s that i\'ve been putting up with for too long.
So please keep an eye on the build to see what\'s happening :thumbsup:
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 03, 2012, 07:38:13 AM
PRE AUDITION WORK
Beffore last months audition I made the decision to get the car sorted out becasue It\'s apearance was upsetting me and to stand a better chance of selection.
So I started with this:
(http://a2.sphotos.ak.fbcdn.net/hphotos-ak-ash4/206131_10150249057887477_501652476_7951549_6145420_n.jpg)
USED alot of this:
(http://a2.sphotos.ak.fbcdn.net/hphotos-ak-snc7/390389_10150350929127477_501652476_8665593_18197021_n.jpg)
 
Added a little of this:
(http://a5.sphotos.ak.fbcdn.net/hphotos-ak-snc7/298589_10150346092352477_501652476_8641614_2145448553_n.jpg)
And ended up with this:
(http://a6.sphotos.ak.fbcdn.net/hphotos-ak-ash4/390464_10150366189887477_501652476_8718868_1134431592_n.jpg)
(http://a5.sphotos.ak.fbcdn.net/hphotos-ak-ash4/376129_10150366190332477_501652476_8718873_1205713557_n.jpg)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 03, 2012, 07:39:25 AM
Finaly I\'ll mention a couple of mechanical issues which I had to address prior to auditions.
After STUPIDLY flooding the engine i had to take out the pugs to try out the rotor housings. And found that both pairs of Leading and Trailing pugs were VERY carbonated. So swapped them out for some BUR9EQP\'s that i had sitting on the shelf. Should help keep the 13b running sweet for a bit longer :D
(http://a5.sphotos.ak.fbcdn.net/hphotos-ak-ash4/305167_10150362823942477_501652476_8708162_191684231_n.jpg)
The other thing I addressed was the power steering cooler (Mitsubiti Pagero oil cooler). I\'d had varuious problems the system boiling over and getting air locks. So with a fabricated bracket I relocated the cooler to it\'s new location between the IC & RAD. No pic\'s I\'m afraid but all good :thumbsup:
Here\'s the pic\'s from the Audition day:
(http://a1.sphotos.ak.fbcdn.net/hphotos-ak-snc7/307259_10150373614952477_501652476_8746178_988771136_n.jpg)
(http://a7.sphotos.ak.fbcdn.net/hphotos-ak-ash4/390241_10150373615127477_501652476_8746179_357905613_n.jpg)
(http://a8.sphotos.ak.fbcdn.net/hphotos-ak-ash4/380549_10150373615562477_501652476_8746183_1194355101_n.jpg)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 03, 2012, 07:40:00 AM
Quote from: rx7_sylv;272395TAXI please :p cant wait to see your "Taxi" haha :D
TAXI on the way ;)
Got some time in the garage last night so had a tidy up and got ready with a couple of bits.
Got the car jacked up onto axle stands and stripped the Decat and the T shape Diff brace.
(https://lh6.googleusercontent.com/-M3N4wcMplBc/Tup9vuu1yLI/AAAAAAAAAEc/SGeJ3oVODn8/s512/2011-12-15%25252022.30.15.jpg)
Next step is to remove the PPF and then the work can begin.
Hopefully this weekend I\'ll get the time to:
Fabricate Diff Brace
Stitch Weld the PPF
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 03, 2012, 07:40:39 AM
Not had a chance to do anything more on the FD since teh above update.
Although have now got 2 new midpipes to chose from
(http://i607.photobucket.com/albums/tt154/gto_tom/82422850.jpg)
(http://i205.photobucket.com/albums/bb50/rossi-84/2011-12-13161118.jpg)
And recieved a spare PPF in teh post from Dyno Torque.
So got plenty of welding and assembling to do soon :D :thumbsup:
And all beffore the 7th for the next practice day :confused:
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 03, 2012, 07:41:12 AM
:thumbsup:Started the process of mocking up a demo Diff brace.
This will be used as a template to make a tidyer version at a later date! :thumbsup:
Spray paint to mark the template :rolleyes:
(https://lh5.googleusercontent.com/-7RUggiitOIY/Tvo3y-DbAXI/AAAAAAAAAEs/9OD3Ltb0NSw/s640/2011-12-27%25252010.27.19.jpg)
(https://lh5.googleusercontent.com/-q2cSWd9Eec4/Tvo4FLX641I/AAAAAAAAAE8/IaJbdOmCo1o/s640/2011-12-27%25252010.57.24.jpg)
Fraid no more pics at the moment as it\'s bolted under the car :rolleyes:
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 03, 2012, 07:41:44 AM
Ok so i\'ve completed version 1 of the diff brace. Not gunna lie it was a right faff to get the first "template" done. Not helped by the fact that i was doing it all with the car on axle stands.
Anyway, spot welded some rough rods in place with the bars bolted to the car to make this guide.
(https://lh6.googleusercontent.com/-m7t-DQMYCY8/TwKq5b-SSlI/AAAAAAAAAF4/3MK8Da_6Z5g/s640/2012-01-01%25252011.42.18.jpg)
then just added aditional rods
(https://lh3.googleusercontent.com/-eRHopYxuwM0/TwKrFRnPrFI/AAAAAAAAAGA/KJZzhAwwOrM/s640/2012-01-01%25252011.52.15.jpg)
(https://lh6.googleusercontent.com/-XshksXYZK2E/TwKrR6XgK4I/AAAAAAAAAGI/QFPfTfrgNdU/s640/2012-01-01%25252014.34.17.jpg)
added some triangles
(https://lh4.googleusercontent.com/-IgAhVUEAHhg/TwHEoIzqf5I/AAAAAAAAAFg/pxBKp_KpTfs/s640/2012-01-02%25252014.24.53.jpg)

painted primer (in the junk yard that is the garden)
(https://lh5.googleusercontent.com/-wBRLPu96bCQ/TwHExC3fzaI/AAAAAAAAAFo/EC3GF1n1dV0/s640/2012-01-02%25252014.26.57.jpg)
Then finaly painted blue to end up with this bad boy
(https://lh5.googleusercontent.com/-I47s9V6Oq1E/TwKrvaGJ4UI/AAAAAAAAAGg/dS9u7PV1RlE/s640/2012-01-02%25252018.09.40.jpg)
I could have done with cleaning up the welds but to be honest as this is my first draft and I will most likely be making more alterations / revisions i though STUFF IT!
Any way will be getting a proper test this weekend at pod where my 2way will be trying to tear it in half.
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: jord13b on January 03, 2012, 05:38:46 PM
awesome man! looking forward to seeing it in action at pod on saturday! :)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 03, 2012, 10:22:19 PM
Quote from: jord13b;804761awesome man! looking forward to seeing it in action at pod on saturday! :)

Good man, see you there, come for a passenger ride!
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: jord13b on January 03, 2012, 10:29:10 PM
Quote from: rx7ali;804816Good man, see you there, come for a passenger ride!

yeh man if thats cool! :wiggle
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 09, 2012, 06:41:21 AM
OK a proper update is required to explain how my week went leading up to the Drift day on Saturday. If this doesn\'t show commitment i don\'t know what does!?!?!

I set out with the intention of simply fitting my newly fabricated diff brace, silenced midpipe and doing some minor cosmetic repair to one of the front wings.

This all went smoothly until on Thursday night i found a pool of transmition oil sitting right under the gearbox. As it was late I had to wait until morning to start the car and see where the leak was coming from. Morning came and I started the engine and soon found oil was pouring from a hole in the casing which looks to be a bolt which has decided to make its escape at some stage:

(http://a3.sphotos.ak.fbcdn.net/hphotos-ak-snc7/397296_10150455926777477_501652476_9057796_1545777078_n.jpg)

At which point i could have cried as i knew I had 24 hours to source a gearbox and replace it. But i also have a day job lol.. so that meant being at work till 6 FFS!!! My friend charlie came over from next door in his dressing gown to see what was up and I explained the issue and without hesitation he offered to spend the night doing what ever was needed to put the car back together.

Soo..


I posted on FDUK begging for a box and the offers flooded in. I managed to have two different people offer to actually drop the box off to me in the day, I then just picked the one with the lowest millage and it was on it\'s way to me. I popped home at work and this ended up in my garden:

(http://a5.sphotos.ak.fbcdn.net/hphotos-ak-ash4/388965_10150455059242477_501652476_9055151_2081224775_n.jpg)
Box from a FD with only (45,000 miles clocked)

I finished work, picked up some essentials Castrol Box oil from Halfords, rushed home, got the little the one fed and was then in the garage like this for the rest of the night.

(http://a7.sphotos.ak.fbcdn.net/hphotos-ak-ash4/399673_10150576136641779_785026778_10549318_1399777884_n.jpg)

Came accorss various issues during fitting, including finding that my PPF had actualy cracked and when fitting it actualy snapped  at the diff side. This happened at 2 in the morning!!! THANK FDUK i had a spare which i bought with intention of modding. If i hadnt got this i would have been stiffed.

I finished up at 4:00 in the morning very tired and still not 100% whether the car would even move.
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on January 09, 2012, 06:41:58 AM
By the time i washed up and got into bed it was 4:30 and the first thing the other half says is, "Thomas will be up soon"... in other words I\'ll be up soon.

Sure enough I got a grand total of 2 hours of broken sleep.

Got him up and sorted and eventually got outside to start the car, get it dropped down off the axle stands, out of the garage, packed for pod and then off to the petrol station.

Went out for a test drive and was NOT happy. I could only engage 2nd 4th & Reverse..... I was :censored::censored::censored::censored::censored:ing and moaning and cursing everyone\'s name. But decided that a day at pod with only 2nd gear would be better than no day at all....

Topped up with fule with charlie:

(http://a5.sphotos.ak.fbcdn.net/hphotos-ak-ash4/397167_10150574871156779_785026778_10545000_464069708_n.jpg)

GOOD NEWS the gears freed up on the drive to pod and I had a fully working smooth changing gearbox for the first time... EVER. Event 5th\'s synchro was perfect... MENTAL lol

Then the Boost controller stopped working.. NIGHTMARE! Sorted this out quickly after the drivers briefing and then was skidding.

The rest of the day went smoothly, specially once the track dried out and the skidding got better and better throughout the day.

(http://a3.sphotos.ak.fbcdn.net/hphotos-ak-ash4/404367_10151144481730381_702810380_22433377_2023512896_n.jpg)

(http://a4.sphotos.ak.fbcdn.net/hphotos-ak-ash4/401526_10150686727035558_509020557_12131430_893369407_n.jpg)

(http://a5.sphotos.ak.fbcdn.net/hphotos-ak-ash4/373885_10150686727955558_509020557_12131435_334131833_n.jpg)

(http://a6.sphotos.ak.fbcdn.net/hphotos-ak-snc7/403173_10150686727395558_509020557_12131431_495874190_n.jpg)

Would like to give thanks once again to Charlie for spending hours under the car with me late at night. PROPER LEGEND!
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: leefitz on January 30, 2012, 04:24:46 AM
Fair play man,  good to hear your getting some attention in the FD,   Looking well.
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on February 07, 2012, 09:04:24 AM
Random update.

got some time in the garage tonight so had a crack at starting to refurb my Super Advan Gen II\'s.

As they are split rim\'s i though.. i know, i\'ll have a crack at splitting them to get at them properly and give them a decent sand down ready for prime and paint.

Soo...

(https://lh3.googleusercontent.com/-ipaP2rD5nQU/TzBXadZRQOI/AAAAAAAAAHE/m8ykxfIc6ow/s512/2012-02-06%252020.42.49.jpg)

Which resulted in a few off, but a massive PITA!!

(https://lh3.googleusercontent.com/-1Wki4w2rzlQ/TzBXrHg-URI/AAAAAAAAAHM/jsovG_q3_cY/s640/2012-02-06%252020.43.02.jpg)

Some came off with just a 10mm spanner, but the rest need an allan key in the very tight groove on the front face of the wheel.

Sooo... without the patience or correct toolset.. i just sanded down best i could and did a quick coat of primer.

(https://lh3.googleusercontent.com/-mVE6rgoHkBo/TzBX0lrQKgI/AAAAAAAAAHU/vjcaV3YYrgw/s512/2012-02-06%252022.13.34.jpg)

Going to be painting BRIGHT YELLO :D
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on February 11, 2012, 01:43:53 PM
Completely different update:
After speaking with a friend Pete i decided to follow his exaple and reinforce the mounting points used by the DIY diff brace. This involved cutting a hole through the floor of the car to where the offending crappy nuts were, cutting them out and then tack welding some decent one\'s in place.
So i drilled a few holes and with a pair of metal snips started a hole:
(https://lh5.googleusercontent.com/-mieGAcDgsaE/TzZqEAiCqMI/AAAAAAAAAIg/T6UuxnMncIA/s512/2012-02-11%252010.28.21.jpg)
Once the hole was big enough i then used the existing nuts as a guide to drill larger 10mm holes:
(https://lh4.googleusercontent.com/-qqDZQHatfAA/TzZqCqejMYI/AAAAAAAAAIY/Dcb1gniMvDQ/s640/2012-02-11%252011.49.23.jpg)
Then using metal snips cut the nuts into 4 pieces which then pulled off easily:
(https://lh6.googleusercontent.com/-oP2yxcwuJv0/TzZqBVly9NI/AAAAAAAAAIQ/lBtC7lEnby4/s640/2012-02-11%252011.58.15.jpg)
I\'m now here, m10 bolts and nuts in place securely, ready to tack weld the nuts into place:
(https://lh6.googleusercontent.com/-Qx8n1rGtSr8/TzZp-vxlt5I/AAAAAAAAAIA/wCG2-4H-a7I/s640/2012-02-11%252012.03.08.jpg)
Once the spot welding is done I\'ll tidy up the butchered floor. to ensure it is covered and rust proofed :-)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on February 23, 2012, 02:58:33 PM
Please ignore the mess, but here\'s the spot welded  nuts in place of the :censored::censored::censored::censored: one\'s which have been cut out.
(https://lh6.googleusercontent.com/-qbBh3GHALbk/T0QKlEzNOUI/AAAAAAAAAIs/NaH94uYJmhA/s640/2012-02-21%252021.00.51.jpg)
I\'ll be painting the whole of the inside area with seam sealant.
And here is an idea of what i\'m welding over the top to cover the holes:
(https://lh4.googleusercontent.com/-rhFl78B-JFI/T0QKmbDSdZI/AAAAAAAAAI0/217mUs5rMP8/s640/2012-02-21%252021.01.38.jpg)
I\'m only going to be spot welding the corners and then using a sealant around the edges then finally paint the whole area with
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on April 28, 2012, 03:38:11 PM
Havent updated for a while but here\'s a quick random update:
 
Le Fin - Replaced diff brace mounts.. Far from perfect, but done :D
(https://lh3.googleusercontent.com/-kqugZbsC9hY/T0v3SK4Xc8I/AAAAAAAAAJc/fdlDdWmVdC8/s640/2012-02-27%252021.33.08.jpg)
 
Some pics from the fast show which was my first Taxi Event back in March?
 
(http://img714.imageshack.us/img714/3936/img53202.jpg)
 
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash3/557168_10150642088217503_535957502_9397823_1452343064_n.jpg)
 
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash3/549834_10150642108727503_535957502_9397956_166439481_n.jpg)
 
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/292247_10150642089052503_535957502_9397827_275082195_n.jpg)
 
Not sure about these... :confused: Should have gone fleuro?
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash3/530466_10150690909937477_501652476_9790327_1806608387_n.jpg)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on April 28, 2012, 03:42:16 PM
Has been a while as had not,alot going on car wise since my first taxi day.
But getting a list of bits to do now foklowing buying a few bits.
Spare ppf (to be seam welded for stiffness)
poly diff bushes (in the post, stiffen up back end)
Tein hr coilovers from chris stretton :-D & dm-motorsports
Bosch 044 pump (just won on eGay) :-D
Swirlpot (need to buy)
Yellow advans waiting to be wrapped in rubber
freddy (fake greddy) elbow needs silicone joiner
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: batman on April 29, 2012, 09:53:20 AM
Quote from: rx7ali;811906Completely different update:
After speaking with a friend Pete i decided to follow his exaple and reinforce the mounting points used by the DIY diff brace. This involved cutting a hole through the floor of the car to where the offending crappy nuts were, cutting them out and then tack welding some decent one\'s in place.
So i drilled a few holes and with a pair of metal snips started a hole:
(https://lh5.googleusercontent.com/-mieGAcDgsaE/TzZqEAiCqMI/AAAAAAAAAIg/T6UuxnMncIA/s512/2012-02-11%252010.28.21.jpg)
Once the hole was big enough i then used the existing nuts as a guide to drill larger 10mm holes:
(https://lh4.googleusercontent.com/-qqDZQHatfAA/TzZqCqejMYI/AAAAAAAAAIY/Dcb1gniMvDQ/s640/2012-02-11%252011.49.23.jpg)
Then using metal snips cut the nuts into 4 pieces which then pulled off easily:
(https://lh6.googleusercontent.com/-oP2yxcwuJv0/TzZqBVly9NI/AAAAAAAAAIQ/lBtC7lEnby4/s640/2012-02-11%252011.58.15.jpg)
I\'m now here, m10 bolts and nuts in place securely, ready to tack weld the nuts into place:
(https://lh6.googleusercontent.com/-Qx8n1rGtSr8/TzZp-vxlt5I/AAAAAAAAAIA/wCG2-4H-a7I/s640/2012-02-11%252012.03.08.jpg)
Once the spot welding is done I\'ll tidy up the butchered floor. to ensure it is covered and rust proofed :-)

 
 
started a hole with snips lol you animal im gona buy you a grinder and a cutting disc for ya birthday :Giggle
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on April 29, 2012, 10:04:56 AM
Quote from: batman;821385started a hole with snips lol you animal im gona buy you a grinder and a cutting disc for ya birthday :Giggle

My birthday is tommorrow :-)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on April 29, 2012, 11:23:45 PM
Ok so a bit of a bigger update today.
I poped into the garage with the idea of doing a couple of little bits.
Started welding a spare PPF i have to give it a little more rigidity.
(https://lh3.googleusercontent.com/-etYY2D-7T18/T51H0DGr1WI/AAAAAAAAALQ/35p_vWGrY80/s563/2012-04-29+13.47.58.jpg)
(https://lh3.googleusercontent.com/-E1LbpmjOIXg/T51HyjN3g4I/AAAAAAAAALI/iCo7I5W7LOw/s422/2012-04-29+14.01.33.jpg)
Then had another stap at applying stickers lol:
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/485766_10150693239652477_501652476_9797760_1258149428_n.jpg)
Which was all fine ... and then i decided to have a go at freddy (my fake greddy elbow).
Because freddy is shorted than the stock elbow it meant re-jigging the intercooler piping.
But once i started stripping bits off i couldnt stop and soon ended up with a pile of pipework and i\'d taken off the front mount intercooler.
(https://lh4.googleusercontent.com/-8k-1CSN2HpQ/T52fMAYOPRI/AAAAAAAAALg/ILO5BKZN-dU/s563/2012-04-29+14.44.33.jpg)
Sooo.. while the cooler was off and resting in the bay i realised... WHY THE F*CK can\'t i use this cooler for a V-Mount setup?
So next thing you know I\'m draining the coolant and ripping out the RAD to do a test fit.
After slamming the bonnet down and and hitting the pipes a few times i\'ve now realised that fitting the cooler like this: seems to be a good fit:
(https://lh6.googleusercontent.com/-ZopsUVwEIlw/T52fP5_1B4I/AAAAAAAAAL4/1iPUH9Z00s4/s563/2012-04-29+20.49.51.jpg)
 
NOTE THE FREDDY IS NOW FITTED LOL
Just needs to either have really gay u bend pipes, or get somone to cut and weld the pipes facing the right way.... SOo... I\'m going to have a crack hat test fitting the rad in a Vmount config, see if the cooler has enough room still and the go from there.
Here\'s an idea of pipe lengths... SO MUCH SHORTER THAN front MOUNT!!!
(https://lh5.googleusercontent.com/-qviL6I3zWdk/T52-gZh2ZUI/AAAAAAAAAME/w3TlPsrPhac/s563/2012-04-29+20.52.18.jpg)
Shouldnt have started this!!!
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: C J R on April 30, 2012, 12:24:56 PM
This is interesting. I too have a large front mount and a it has been suggested to try relocate it to be a large V mount to shorten the pipes.
 
I\'ll be interested to hear your \'before\' and \'after\' experience.
 
What are you expecting - less turbo lag and quick response ?
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on April 30, 2012, 12:32:46 PM
Quote from: C J R;821622This is interesting. I too have a large front mount and a it has been suggested to try relocate it to be a large V mount to shorten the pipes.
 
I\'ll be interested to hear your \'before\' and \'after\' experience.
 
What are you expecting - less turbo lag and quick response ?


I have no idea what to expect, hopefully at the hot summer events the coolant temps will stay lower.
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: C18WWN on April 30, 2012, 06:08:37 PM
Ace build chap!!!

I miss my garage, mega props for getting stuck in



*starts looking for a diff brace*
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: Grant Monkhouse on April 30, 2012, 06:16:31 PM
Quote from: C J R;821622This is interesting. I too have a large front mount and a it has been suggested to try relocate it to be a large V mount to shorten the pipes.
 
I\'ll be interested to hear your \'before\' and \'after\' experience.
 
What are you expecting - less turbo lag and quick response ?
where would you move your monster sized air filter though?
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on May 01, 2012, 08:00:07 PM
Quote from: C18WWN;821681Ace build chap!!!

I miss my garage, mega props for getting stuck in



*starts looking for a diff brace*

make ur own :-)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on May 16, 2012, 11:52:47 AM
Tiny update, went to pub last night with my friend who is doing the fab work on my IC & RAD. He informs me it should be back to me tonight, EXCITED!!
Also.. this just arived:
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/301736_10150796666087477_501652476_9920061_959518106_n.jpg)
:D
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on May 22, 2012, 10:35:40 PM
Got my cooler and rad back from my friend from TTS performance. Just ordered some silicone 90 degree bends to connect the intercooler.
(https://lh5.googleusercontent.com/-oogLzrzwjtU/T7v_Ci-90lI/AAAAAAAAAMY/Kb1IqNzGX1Y/s640/2012-05-22+21.56.40.jpg)
(https://lh5.googleusercontent.com/-4pHpx1grXu8/T7v_AAVRyhI/AAAAAAAAAMQ/pQdyA4qXIr4/s640/2012-05-22+21.56.51.jpg)
Also gave him my charcoal canister so he can fab me up an under car swirlpot :-D
Loads to do, but at least i can actualy start now :)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on May 26, 2012, 11:06:00 PM
OK so here\'s how my day in the garage went:
Cracked out the trusty budget MIG and got my mecano bits ready for make a bracket for the front lower radiator mounts:
(https://lh4.googleusercontent.com/-gUHiIOp3_nI/T8EG3ALCx5I/AAAAAAAAAMk/W0ci6f3ZokU/s563/2012-05-26+12.38.19.jpg)
(https://lh6.googleusercontent.com/-Mxhodof6fDY/T8EG4U2t9SI/AAAAAAAAAMs/SdHpxveZTqU/s563/2012-05-26+12.38.25.jpg)
To save time i took off the existing mounts from the rad that came with the front mount kitt and re used them. Its a very basic setup but it works:
(https://lh3.googleusercontent.com/-KF4SzF7N3WI/T8EG5qlpFtI/AAAAAAAAAM0/-t6SrH2j3iI/s563/2012-05-26+13.54.47.jpg)
You cant see very well but for the top rear of the rad i have new mounts which my friend TIG\'d onto the sides of the rad. These are now bolted to a bracket either side which connects to the cross member.
(https://lh3.googleusercontent.com/-h7UaLBtBtgI/T8EG7AOl-SI/AAAAAAAAAM8/-H5IePtkylE/s563/2012-05-26+13.55.01.jpg)
Next i cut and extended the radiator wiring to allow for the new position. I kept the existing connector and just crimped new cable in place on the radiator side, meaning it can still be removed easily, and if i change my mind its not a massive PITA.
(https://lh3.googleusercontent.com/-HJ6-adH574w/T8EG8eb8zcI/AAAAAAAAANE/u_2ZI_1CIQs/s563/2012-05-26+15.49.03.jpg)

Painted the bracket in .... matt black of course lol
(https://lh5.googleusercontent.com/-z1UBBySElFw/T8FMrwDKi9I/AAAAAAAAANQ/pptCApiEDdY/s563/2012-05-26+22.24.58.jpg)
For mounting the intercooler i reused the side mounts which were on the front mount setup. Sorry, no decent pics of this, but I have riveted an L bracked to the side of the bay which seems to be holding pretty well.
And finaly here\'s a couple of pics of the finished product for the day, the ait filters are a PROPER tight squeeze!!!
(https://lh5.googleusercontent.com/-xf6RP_2cR0o/T8FM84nmS1I/AAAAAAAAANg/6jVKoADcrPw/s563/2012-05-26+22.25.24.jpg)
(https://lh5.googleusercontent.com/-OlWJ2d_ByxQ/T8FNFUNoHjI/AAAAAAAAANo/n-MxbC1F6wA/s563/2012-05-26+22.25.32.jpg)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on June 05, 2012, 10:35:54 PM
Pictures speak a thousand words... altho some of these will be rather repetative.
But :censored::censored::censored::censored: it:
(https://lh6.googleusercontent.com/-wReLpVONTY0/T85xKcC2KpI/AAAAAAAAAPc/YgZ-8yWvtGk/s640/2012-06-02%252023.14.47.jpg)
(https://lh4.googleusercontent.com/-Kk8oriTzcLU/T85xCuFrCSI/AAAAAAAAAPU/moCetvMq6fU/s640/2012-06-04%252011.24.53.jpg)
(https://lh5.googleusercontent.com/-1wIg-47S42g/T85w2SBdViI/AAAAAAAAAPM/3ZdDiuqg0CM/s640/2012-06-04%252011.51.18.jpg)
(https://lh5.googleusercontent.com/-4QgtHuqPtZo/T85wtMcWsoI/AAAAAAAAAPA/W6eP-ytHtiI/s640/2012-06-04%252011.53.14.jpg)
(https://lh3.googleusercontent.com/-GkmCq3zTdeQ/T85wckWm3uI/AAAAAAAAAOw/vmcYYgjF9mE/s640/2012-06-04%252012.28.28.jpg)
(https://lh3.googleusercontent.com/-u82wu3QbZMA/T85wOWhLFsI/AAAAAAAAAOo/p1iNvMOgPaQ/s640/2012-06-05%252013.05.15.jpg)
(https://lh5.googleusercontent.com/-YAa5HdrCHyk/T85v_f-F3lI/AAAAAAAAAOg/QzKYsN4-WMw/s640/2012-06-05%252013.05.34.jpg)
(https://lh3.googleusercontent.com/-gkEk72Tn8Cg/T85v02A5V7I/AAAAAAAAAOY/nwjlHjmJbWw/s640/2012-06-05%252021.12.03.jpg)
(https://lh5.googleusercontent.com/-xu8B-DrYje4/T85vh2hHxYI/AAAAAAAAAOQ/tZkL3GcII-M/s640/2012-06-05%252021.30.15.jpg)
(https://lh4.googleusercontent.com/-dqYQhiXaWHo/T85vPTmQPHI/AAAAAAAAAN8/0wrZ98has5Y/s640/2012-06-05%252021.30.40.jpg)
(https://lh6.googleusercontent.com/-ET9NSajVdQ8/T85vDD8H3II/AAAAAAAAAN0/v96lJ1OiN7g/s640/2012-06-05%252021.31.05.jpg)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on June 11, 2012, 12:33:21 PM
Bonnet is done, although it needs a little tinkering to smarten up but for the moment it\'s good enough!!
I also whacked on my yellow advans with brand new rubber i have been storeing away.
Took her out for a test drive to see how things are.
Water temps are definately lower that beffore, on cruise without fans on!
Also massive added bonus that ive found is that when stationary, with the fans on full it actualy sucks a little bit of air down through the intercooler!!!! Which is AMAZINg becasuse i was worried about heat soak from the radiator while standing still. :D :D :D
ANYWAY, pictures:
(https://lh6.googleusercontent.com/-p063qlS9UfA/T9XWfRIBOiI/AAAAAAAAAQk/6gYsLywF-1g/s712/2012-06-07+21.07.48.jpg)
(https://lh6.googleusercontent.com/-V8aJ4TRyJsE/T9XVzlnS50I/AAAAAAAAAQU/k9SSl9fYyEk/s899/2012-06-08+17.03.42.jpg)
(https://lh5.googleusercontent.com/-yAPMmkCvKw4/T9XUzfvaSQI/AAAAAAAAAPw/5sXEJ9dGOaY/s712/2012-06-10+18.18.11.jpg)
Now just have to sort out the dodgy fuel sender, but i can live without know how much fuel is left... i think....
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: Grant Monkhouse on June 11, 2012, 03:41:42 PM
Have you noticed a drop in air temp with the drop of the water temp?
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on June 12, 2012, 08:47:21 AM
Quote from: Grant Monkhouse;825941Have you noticed a drop in air temp with the drop of the water temp?

Coolant temps definatly stay lower. Beffore i found i was having to keep the fans on all the time to maintain a low ish temp of 85c. Now if i cruise without the fans on the temps stay lower for longer.
 
I havent checked the inlet temps yet and dont have a record of what they were beffore so unfortunatly have no way of comparing :-(
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on June 21, 2012, 10:02:52 AM
Quote from: Grant Monkhouse;825941Have you noticed a drop in air temp with the drop of the water temp?

My air temps were about 32c on cruise, and after heavy session of drifting and sitting in the pit not moving for a while the temps stayed stable (from memory i think it was about 50c), but as soon as you started moving again that dropped back down again.
 
Water temps stay at 85c on cruise without fans on and in pits they stay at 86c with the fans on.
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: grinder on June 21, 2012, 06:14:45 PM
your a brave man cutting the bonnet like that , its certainly dedication to the cause :D
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on June 21, 2012, 08:18:46 PM
Quote from: grinder;827094your a brave man cutting the bonnet like that , its certainly dedication to the cause :D

brave or crazy, either way its all good :-)

Need, more mods like this. Cheap but effective :-)
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on June 27, 2012, 09:51:12 AM
YaY for picture whoring! ;)
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-snc7/376452_10151030677441858_1535592717_n.jpg)
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/403394_10151030677926858_465240720_n.jpg)
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash3/599405_10150870336902477_997949229_n.jpg)
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/282713_10150871892392477_540867294_n.jpg)
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash3/181489_10151030677831858_1879875396_n.jpg)
(https://fbcdn-sphotos-a.akamaihd.net/hphotos-ak-ash4/484302_10150871892432477_428754617_n.jpg)
Pending designs, the car is getting stickered up HARD, then need to track myself down some cheap coilovers.
Ali
Title: FDR1FT TAXI (2012 D1 Spec Yo!)
Post by: rx7ali on November 06, 2012, 10:12:28 PM
Big thanks to my new sponsors:

core-renweables.co.uk (Mark / mgharris) (http://www.core-renewables.co.uk/) - Green energy solutions installation and serviceing.
RE-CTS (Keith / FDTrind) 07598 280702 - Rotary Compression testing, auto/manual conversions and much more.
FD:UK - An awesome forum for the past million years :thumbsup:


Rear bumper repaired:

(https://lh6.googleusercontent.com/-wFIVSdRz1ao/UJYxsbtwjFI/AAAAAAAAAnk/-4W8ZMvNos4/s729/20121030_175942.jpg)

(https://lh5.googleusercontent.com/-Ey-QxPBdhLg/UJYwPbtlHbI/AAAAAAAAAmc/ECJt6SOiWo0/s729/20121030_191605.jpg)

Fireworks frenzy was at the weekend, and although i didn\'t manage to get any shots of the car in action i did take a few stills of the car with the new brandings on.

(https://lh3.googleusercontent.com/-E5hb9XXxEcw/UJYw60GXGQI/AAAAAAAAAm8/2TV_8hBBz_Q/s729/20121101_215636.jpg)

(https://lh6.googleusercontent.com/--koGYZNdD0o/UJYty5xux4I/AAAAAAAAAk0/XFSYr5ItDfk/s729/20121103_155025.jpg)

(https://lh5.googleusercontent.com/-ZNLw3DsM1Ng/UJYs0iUA1bI/AAAAAAAAAkM/_lzFVdYdSh8/s729/20121103_155223.jpg)

(https://lh3.googleusercontent.com/-ddI2UzQD41w/UJYsARgLXGI/AAAAAAAAAjs/T7Q1lUA9cQ4/s729/20121103_154822.jpg)

(https://lh6.googleusercontent.com/-4sYWYe9R6yc/UJYr1hP5TjI/AAAAAAAAAjk/siEFRTH3j8w/s729/20121103_161248.jpg)