Mazda Rotary Club

Cars by Model Type => 2nd generation RX-7's => Topic started by: B.Martin on November 05, 2011, 09:29:11 PM

Title: Bad news...
Post by: B.Martin on November 05, 2011, 09:29:11 PM
So it looks as if the drive belt for the water pump snapped and the at overheated and spilt water out everywhere. Soon as the buzzer came on I promptly pulled over and found out that the belt had snapped. So tell me what\'s the next step now please, I assume I need to fit a new belt and check for damage to the radiator? - let\'s asume for the sake of my mental health that the engine it self is fine ;)
Title: Bad news...
Post by: Brett on November 05, 2011, 09:34:55 PM
Was it boiling when you stopped?
Title: Bad news...
Post by: B.Martin on November 05, 2011, 09:37:17 PM
Yes unfortunately, was on the motorway.
Title: Bad news...
Post by: Brett on November 05, 2011, 09:38:12 PM
Hmmm... will probably be ok....  Get the belt replaced, then get an electric fan - they are a must in the hotter countries :)
Title: Bad news...
Post by: B.Martin on November 05, 2011, 09:48:39 PM
Okay sure, it was on the list anyway when funds allow. Anyone know the halfords part number and is it a simple job or do I need help from someone mechanical minded?
Title: Bad news...
Post by: Brett on November 05, 2011, 09:51:37 PM
It\'s simple enough... not sure on the part number though?

I used a fan from a scrapyard vovlo, a thermostat and a relay from a scrapped peugeot! :Giggle
Title: Bad news...
Post by: B.Martin on November 05, 2011, 09:56:13 PM
Well I\'ll stick with the stock fan through the winter, then next year I\'ll upgrade the radiator as well and get a whole new cooling set up. That is if this radiator has survived...
Title: Bad news...
Post by: Brett on November 05, 2011, 09:57:25 PM
The rad should be fine?
Title: Bad news...
Post by: Brett on November 05, 2011, 10:03:25 PM
BTW - FC\'s like to eat belts... always carry a spare for each kind, and the tools to change them at the roadside :)
Title: Bad news...
Post by: B.Martin on November 05, 2011, 10:06:24 PM
Oh okay, well it\'s good to know I didn\'t realise. Guess i found out the hard way lol, the rad should be fine but I\'m just unsure where the water has come from as the rad cap is still present and it looks like the rad hoses have stayed on as well. Although I could be wrong it was dark, will take a good look tomorrow. Appreciate the help Brett mate :)
Title: Bad news...
Post by: Brett on November 05, 2011, 10:10:07 PM
No worries- I\'m sure it will be fine.

Once you\'ve got the belt on, start it up and let it run until it\'s upto temperature... keep an eye out for white smoke or a hunting idle.
Title: Bad news...
Post by: m1tch on November 05, 2011, 10:10:14 PM
Check for cracking to the brittle plastic end caps or indeed that neck on the top of the water pump I pointed out before you changed the hoses
Title: Bad news...
Post by: B.Martin on November 05, 2011, 10:11:44 PM
Will do all that\'s been suggested, if anyone does happen to have a part number or a link to what I need would be appreciative as halfords doesn\'t exist out here.
Title: Bad news...
Post by: Brett on November 05, 2011, 10:14:06 PM
Speak to Clive -he will sort you out :)
Title: Bad news...
Post by: TiddlesRX7 on November 06, 2011, 09:53:31 AM
Dude that sucks. Like Brett says though. Get a new belt fitted, buy at least 2 of them (your gonna run a dual pulley at some point anyway!). Start her up with the filler cap off and let her run up to temp. Top up the water/antifreeze as necessary and go for a run out somewhere quiet so you don\'t get stuck in traffic. After ten mins of driving have a quick check of the water level. If its low top it up again and do another run and check again until its full.

Ade
Title: Bad news...
Post by: B.Martin on November 06, 2011, 11:28:02 AM
Yeah I will do mate thanks, I\'ll wait til Clive sees this and grab some belts off him then I\'m sure even I can manage to fit them myself. Really appreciate the thoughts and advice :)
Title: Bad news...
Post by: Grant Monkhouse on November 06, 2011, 11:35:22 AM
When you top up the water make sure you dont put cold water in,
Title: Bad news...
Post by: B.Martin on November 06, 2011, 12:29:03 PM
It comes out my hosepipe so it\'s never cold cold, like a UK tap ;)
Title: Bad news...
Post by: B.Martin on November 21, 2011, 08:18:02 AM
Someone just confirm this is the belt i need? Need to get one ordered now really so i can make sure everything else is fine.

http://www.ebay.co.uk/itm/MAZDA-RX-7-AIR-PUMP-BELT-235-89-92-OE-QUALITY-/110692249089?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item19c5c5ae01
Title: Bad news...
Post by: Prof on November 21, 2011, 09:01:08 AM
N380 code is the one for the FC - but that belt is the long belt going around the air pump, water pump and bottom pulley.
 
The alternator belt is shorter. That shop sells those too:
 
http://www.ebay.co.uk/itm/MAZDA-RX-7-ALTERNATOR-BELT-235-89-92-OE-QUALITY-/300560712654?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item45fad083ce
Title: Bad news...
Post by: B.Martin on November 21, 2011, 09:16:20 AM
Was it not the water pump belt that broke on mine though? I\'m sure it was the long one, thats why it overheated isn\'t it?
Title: Bad news...
Post by: Prof on November 21, 2011, 10:45:09 AM
On an unmodified car, the water pump has 2 belts that drive it.  One goes around the bottom pulley, around the left side of the water pump pulleys and around the alternator.  The other belt goes around the bottom puley, around the air pump and then around the right side of the water pump pulleys.  Because neither of those belt runs have that much contact area with the pulley that\'s why there are 2.
 
Here\'s a piccy (http://www.xtremeautoparts.com.au/shop/pc/viewCategories.asp?idCategory=215)
Title: Bad news...
Post by: B.Martin on November 21, 2011, 12:13:20 PM
Right, I\'ll get a pic of the engine bay up this afternoon then. I seem to only remember one of the belts having snapped though? I\'ll post one up later, as always Prof your help is much appreciated :)
Title: Bad news...
Post by: Prof on November 21, 2011, 12:28:27 PM
Quote from: B.Martin;799618Right, I\'ll get a pic of the engine bay up this afternoon then. I seem to only remember one of the belts having snapped though? I\'ll post one up later, as always Prof your help is much appreciated :)

Glad to be of Service :yes
Title: Bad news...
Post by: B.Martin on November 21, 2011, 03:29:51 PM
Right, iPhone finally uploaded them to photobucket.

(http://i214.photobucket.com/albums/cc23/BenNova/46d9ab90.jpg)

(http://i214.photobucket.com/albums/cc23/BenNova/c14771fb.jpg)

You can see in this one the damn thing has wedged itself behind the pulley, looks like it will be a ball ache to get out.
Title: Bad news...
Post by: Prof on November 21, 2011, 04:35:58 PM
Looks like you need both belts then - unless the one around the air pump (stuck behind pulley) is still ok - it may not be when you get it out ;)
Title: Bad news...
Post by: B.Martin on November 21, 2011, 04:37:55 PM
Do i need to take them both of to replace them then, i suppose its worth just buying both then isn\'t it seen as i don\'t know when it was last replaced? How hard of a job is it to replace them? Do i need any special tools?
Title: Bad news...
Post by: Prof on November 21, 2011, 08:04:46 PM
You\'ll need to slacken off the power steering pump belt - you undo the large nut on the small idler pulley - then get a spanner on the top 10mm nut to move the pulley down the slide - simples - you\'ll then get that belt lose enough to slip the others through it.
 
The othe belts - you need to losen the alternator and the air pump respectively - then the belts are slipped over the fan - a bit of a pain but possible - start with the back belt first - the alternator one, then fit the air pump belt - then refit and tighten the power steering belt and idler pulley.
Title: Bad news...
Post by: B.Martin on November 21, 2011, 09:31:28 PM
Alright, so I\'ll buy 2 new belts then and take it from there. Cheers Prof!
Title: Bad news...
Post by: B.Martin on November 22, 2011, 08:42:34 AM
Right, i\'ve emailed Clive. In the mean time i need 2 belts, power steering and alternator? Is that correct?

This
http://www.ebay.co.uk/itm/300560712654?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649

and this
http://www.ebay.co.uk/itm/110692249106?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649

Hopefully i can get these ordered and get round to fitting them within the next 2 weeks.
Title: Bad news...
Post by: Prof on November 22, 2011, 01:10:39 PM
2 Belts - the alternator one you already linked, and this one:
 
http://www.ebay.co.uk/itm/MAZDA-RX-7-II-FB1-FC1-AIR-PUMP-BELT-2354CC-TURBO-FC1-89-92-OE-QUALITY-/110766134186?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item19ca2d13aa
 
You wont\' necessarily have to replace the Power steering one - but having a spare is never a bad thing.
Title: Bad news...
Post by: B.Martin on November 22, 2011, 01:40:24 PM
So i don\'t need the power steering belt? Where does that come in all of this?
Title: Bad news...
Post by: Prof on November 22, 2011, 04:21:37 PM
Quote from: B.Martin;799846So i don\'t need the power steering belt? Where does that come in all of this?

You have to take it off or losen it temporarily to get the other 2 on :)
Title: Bad news...
Post by: B.Martin on November 22, 2011, 04:35:21 PM
Right, but i don\'t need a new one? So i\'ll get them 2 ordered and then bug you even more when i seemingly can\'t do a simple job ;)
Title: Bad news...
Post by: TiddlesRX7 on November 22, 2011, 07:44:27 PM
Dude, man up!

Seriously though it\'ll all become clear when you start the job. Its no biggy.
Title: Bad news...
Post by: B.Martin on November 23, 2011, 09:14:04 AM
Well i\'ve just ordered the alternator and air pump belts, so once they\'ve arrived i\'ll fit them and refill the coolant system and i\'m hoping all will be well. Fitting belts can\'t really be that hard can it lol? I\'m sure i\'ll be fine!
Title: Bad news...
Post by: turbointhebrain on November 23, 2011, 07:29:29 PM
its not too bad to get off or on, just remove the PAS belt from the 2 pulleys on the pump then work your alternator belt(s) round the fan, couple of blades at a time.

i would advise going for a dual alternator pully setup and remove the air pump and its assorted uselessness.

actually have to do this tonite on my new Series 5

let us know how you get on and if you need any help

Ross
Title: Bad news...
Post by: B.Martin on December 06, 2011, 07:58:08 AM
Its a long shot, but does anyone happen to know exactly what tools i need to replace these 2 belts? They arrived today so i\'m hoping to get it done on sunday with a little help from someone over here i\'ve met that just happens to own 2 FC\'s :Giggle
Title: Bad news...
Post by: m1tch on December 06, 2011, 09:52:46 AM
You need to loosen off the alternator bolts - there is a tension one which is attached to an arm on the engine, and also the bolt holding the alternator onto the engine, this will slacken the belts. You can then remove the belts by taking them off the pulley and working it through the fan blades.

To retension the belts you can put a rag and a long screwdriver/bar under the alternator and then lever it up, tighten the bolts and its done :) even I managed to change the belts lol and my airpump accidently \'fell off\' in the process :rolleyes:
Title: Bad news...
Post by: B.Martin on December 06, 2011, 10:12:00 AM
Okay, what tools will i need then? I have a socket set and thats about it -_-
Title: Bad news...
Post by: m1tch on December 06, 2011, 10:16:45 AM
A socket set :)
Title: Bad news...
Post by: B.Martin on December 06, 2011, 11:08:10 AM
Ah that\'s a win then.
Title: Bad news...
Post by: samfc3s on December 07, 2011, 01:49:44 PM
same happens to me when i pick the the FC the first day, is quite a easy job to change the belt, need to take the fan out to reach but should be done within 2 hours. :)
Title: Bad news...
Post by: m1tch on December 07, 2011, 01:55:45 PM
I didn\'t need to remove the fan to change the belts, you just need to work the belt around the fan - its a bit of a faff but its do-able, all the more reason to get an electric fan!
Title: Bad news...
Post by: B.Martin on December 09, 2011, 06:08:55 PM
So a freind of a freind, who happens to be a pretty kind guy (and happens to own 2 Fc\'s) is coming over tomorrow morning to help change these belts. So finger crossed I can have her up and running tomorrow.

A quick off topic question, you know the under tray... Is is nessicary? Or can it be removed? It\'s it better to keep it, opinions please.
Title: Bad news...
Post by: B.Martin on December 10, 2011, 01:16:32 PM
Okay got the belts fitted and it turns out I need a new thermostat so I\'ve ordered one of them, hopefully have her up and running properly next week. Just a clutch then and she\'s sorted, the love is slowly coming back.
Title: Bad news...
Post by: m1tch on December 10, 2011, 02:06:26 PM
Quote from: B.Martin;801990So a freind of a freind, who happens to be a pretty kind guy (and happens to own 2 Fc\'s) is coming over tomorrow morning to help change these belts. So finger crossed I can have her up and running tomorrow.

A quick off topic question, you know the under tray... Is is nessicary? Or can it be removed? It\'s it better to keep it, opinions please.

KEEP the undertray, its part of the cooling system, remove it and the radiator won\'t get the proper air flow it needs to cool the engine.
Title: Bad news...
Post by: B.Martin on December 10, 2011, 02:17:33 PM
Ah okay cheers for that I did wonder, wasn\'t planning on removing it I was just interested.